The source of resistor failures is generally due to outside environmental factors such as handling damage or external stress.
Ceramic resistor failure.
High vibration or shock can also degrade the interface for large mass resistors.
Over time the ballast resistor can be damaged by normal wear and tear so there are a few things to look for when you suspect a bad or failing ballast resistor needs servicing.
Failures seldom occur due to a failure of the resistive element itself.
One often overlooked factor that affects 2010 and 2512 size ceramic substrate based chip resistors both thick and thin film is the potential for parts cracking or for solder joint failure.
Resistors act to reduce current flow and at the same time act to lower voltage levels within circuits.
Surges are large voltages or currents instantaneously applied to circuits.
Chip resistor failure modes.
The only exception to this rule is the thin film.
Chip resistor failure modes.
Careful analysis of application conditions and proper pcb design greatly reduce the occurrence of this failure but in some cases chip resistors built on.
Well known examples include lightning and static electricity.
The ballast resistor is commonly found in older vehicles because they did not have the benefit of circuit boards found in most of today s vehicles.
Damage to thick film resistors due to surges.
Electronic components have a wide range of failure modes these can be classified in various ways such as by time or cause.